What is flexographic label printing?

Flexographic labels are an extremely versatile tag solution which may be implemented on almost all packs. They may be published on a vast array of materials, such as metal pictures, plastics, and newspapers.

Common software for flexographic labels

You’ll be able to discover flexographic labels on virtually any sort of merchandise. They are famous for many different consumer package goods since they are economical with big runs, they are sometimes printed on off-the-shelf substances, plus they are fantastic for printing large regions of a right color. Their flexibility makes them an excellent solution for tags, flexible packaging, and components.

History

Elements of the tag industry’s primary printing procedure continue to progress, forcing flexo’s development.

Printing business historians date the roots of flexography — formerly known as aniline printing — back to 1890, and for half a century that the process was widely utilized in food packaging. However, in the 1940s, if the Food and Drug Administration categorized aniline dye inks as being poisonous and unsuitable for meals, printing sales endured. A turning point came after the procedure got its name, flexography, in 1951, which happened around the time brand new and secure inks were created for its own use, and flexo obtained the go-ahead in the FDA.

Flexo’s approval equates with the development of the pressure sensitive sector, and now it remains the industry’s dominant procedure. Flexography has the background, and recent advancements have the system standing toe-to-toe with printing methods regarded to get better quality. “Flexo printing actually has begun to evolve into the 1950s for all kinds of programs — corrugated boxes, and other kinds of packaging, together with tags and labels,” explains Deanna Whelan, international marketing director for Flint Group Narrow Web.

Flexo is your fastest-growing analog printing procedure to be used in tag printing and will be continuing to make inroads.

Flexo’s success and growth can be credited to a range of variables, since there are many elements inside the procedure working in tandem, complementing each other during the workflow.

Lee Zerfass, electronic company director for Anderson & Vreeland, highlights that the current flexo is much more than press technologies. The quality is advancing on each touch point to the media itself.”

In the conclusion of the afternoon, improvements created by flexo are leading in labels that interest customers and end customers, and that’s precisely what keeps printers in the company. “Flexography is not any longer the simplistic procedure it was,” says Emma Schlotthauer, international packaging advertising director, Kodak. “Major advancements include the adoption of electronic flexo plate technologies, the widespread rise of UV ink systems, mix presses, press automation, and progress in servo media technologies. All are necessary to satisfy the requirements of users for more sophisticated graphics, vibrant colours, and eye-catching, unique effects, along with also the requirements of their printers to get shorter setup times, faster press speeds along with a general drive towards a more effective, cost impact manufacturing procedure.”

The Way Flexographic Printing Works

Flexographic printing is not just a “new” technology (we have been using flexographic printing presses because we got to the tag industry more than 30 decades back!), but it’s evolved a whole lot through the last few years and remains among the most dependable approaches to generate great looking tags. Some goods may be published on flexographic presses such as pressure-sensitive tags, shrink sleeve pliers, pliers, multi-ply tags, double-sided printed tags and much more. We see that the procedure can be a bit intimidating for new tag buyers, but do not worry, it is fairly straightforward as soon as you understand the fundamental mechanisms. Listed below are the main things to learn about flexographic printing:

In brief, “web-fed substances” are substances being fed to the flexographic media from big traces of raw material inventory. Utilizing rolls of substances rather than sheets let us immediately publish huge orders cutting into the desired final product in another station. Together with our “flexo” presses, we could print a mean of 350 feet per second — or four kilometers of substance an hour! Flexographic printing is considerably faster than electronic, making big runs of labels cheaper to publish on flexo presses.

Adaptive Printing Plates

In this scenario, printing “plates” are thin sheets of plastic substance, laser engraved with a picture of your electronic art. These plates have been wrapped around cylinders and set up on the media where they get coated with ink which transfers on the web-fed substance; each color being printed necessitates its own plate. We can create these plates in-house, a capacity that not every tag printing firm has. This lets us help save time and money with quicker lead times and removal of the expense of a third party plate manufacturer.

It is very important to design your own label art in CMYK colours — not RGB! Founded on computers, tablets, and tablet computers use RGB (red, green, blue) colors and may appear different from 1 screen to another because of various displays. Here is a simple way to keep in mind the distinction: CMYK = printing, RGB = digital filters. We could print single or multi-color labels, causing a photographic-quality appearance. CMYK inks are often sufficient to reach many colors, but we could even print color variants through Pantone color matching.

Our most popular alternative is water-based inks since they are less costly and work on many different materials. UV inks are a more technical kind of ink, that can be treated through an ultraviolet lamp, turning them out of the liquid to strong. This practice is a lot quicker than air drying. UV inks provide simpler press setups and decrease energy intake since they dry almost instantaneously. The fast drying period generates lighter colors; the sole disadvantage of UV inks is that it will cost more than any ink kinds.

Cutting Dies

“Cutting expires” are metallic cylinders with shallow blades onto the surface which slit the tag shape to the material so surplus stuff around the labels could be taken off. We’ve got thousands of cutting-edge dies in our stock and supplied the choice to make a habit cutting edge die for you (a one-time fee applies). We do all we can to guarantee the ideal expire paired with your lining and material, while printing firms that aren’t quite as experienced may pick a die that cuts down the material/liner too heavy, which makes it difficult to remove the tag from the lining.
Die Cutting Guide – Download here

Added customization Choices

Our flexo presses are built to take care of a unique process called cold foil stamping which slips foil substance on the web-fed materials, making metallic accents inside the tag artwork. The transparency starts as silver, but we could tint it into gold or some other color you need through Pantone color matching. Another unique flexographic-only alternative is multi-layer (or even “multiply”) labels. This specialization label merchandise is excellent for fitting a lot of text on your packing without adding much mass to the item.

Need a specialized printing service help? Contact print online Vaughan today!

Flexography vs. Digital tag printing: what is best?

There are two different printing techniques which are primarily utilized to print tags, these printing techniques are known as flexography and electronic. Applying one print method on the other mostly is determined by two critical variables: the colors the tag is to be published, and also the number of labels which are being arranged.

In Cambridge Label Inc. we do our very best to pick the printing procedure that’s best suited for your label requirements. The two flexography and electronic printing procedures work in combination with a broad assortment of finishing processes to finish the appearance of your tag (but we will leave that subject for another day!)

Why can you select electronic over flexography?

A Few Reason for selecting to print your tags digitally could comprise:

  • 1. Numerous versions of art could be produced immediately with no added set-up time required
  • 2. Faster turnaround times (in case you are in a major hurry for your labels!)
  • 3. Near-perfect color registration
  • 4. Variable data printing/numbered projects could be produced Easily

Why can you select flexography over electronic?

Flexography is a good option if you demand a high volume purchase. Since flexographic presses operate at a much quicker speed compared to digital media, it’s an efficient means to create large volume runs using top quality benefits. An advantage to running jobs for this way is that the price per tag decreases substantially as the amount increases.

Another advantage to flexography is that there’s a more extensive assortment of substrates to pick from. Here at Cambridge Label, we publish on over 300 distinct kinds of substrates to be used in our flexographic presses!

Flexography and electronic printing are no more competing technologies. For several decades, flexography defeated the high quality and manufacturing standards to that of digital. In the last few decades, however, their quality is unmatched and you at the exact same. There’s a “crossover point” where the price of production to get a tag, conducted either digitally or flexographically, costs the same. Both procedures would create your card with the exact same quality, at precisely the exact same price. Before the “cross point,” it would be considerably more cost-effective to conduct your tags digitally; as make-ready, the price of plates and different inks aren’t involved and would demonstrate the task to become less expensive than the exact same amount ran using flexography.

On the other hand, as your amount increases and moves the cross-over stage, it’s a great deal more cost-effective to conduct your labels using flexography. Even though there are make-ready costs related, the price per tag is going to wind up being more economical to create flexographically compared to digitally.

Though one procedure might be better suited to your tag needs than another, we ensure that your labels will come out looking clean and bright with industry-leading printing quality!

Are flexographic tags best for you?

Flexographic labels deliver quick rate at an affordable price with layout flexibility. If you require large amounts of tags ASAP, flexographic presses may reach fast line rates since the cards are fed in utilizing rolls. Especially for large purchases at short intervals, they are a fantastic price. Since flexographic printing permits in-line combination printing along with different procedures, such as embossing, we could incorporate a high level of design flexibility. If you’d like a no-label appearance, a real texture or just an eye-catching look, flexographic labels make it feasible.